Thermal Images - Electrical Thermal Scans
To give you an idea of the sorts of things which could be identified by thermal scanning, the following are a selection of images provided to various clients over time.
Thermal scans are used to diagnose other components beyond those listed above including:
Conductors: Conductors tend to develop loose connections and engage in unwanted contact with other components. As they form the largest part of a network this is a potentially significant issue. Therefore, it is important that conductor problems are diagnosed and addressed in a timely fashion. Thermal imaging is one of the most effective tools available in detecting the telltale heat differential around conductors that indicate trouble. Even very subtle temperature differences around a loose conductor can be detected by thermal scanning and addressed before the problem blossoms.
Transformers: Most large factories will have a transformer or two. They are used to step-down the electrical current enabling it to be more easily distributed. Transformers are complex devices with numerous components, and it is entirely possible that one component may have a problem while the transformer as a whole continues to function. Thermal scanning can help establish whether a transformer is experiencing problems, the severity of those problems and whether it can be repaired or should be replaced entirely.
Conductors: Conductors tend to develop loose connections and engage in unwanted contact with other components. As they form the largest part of a network this is a potentially significant issue. Therefore, it is important that conductor problems are diagnosed and addressed in a timely fashion. Thermal imaging is one of the most effective tools available in detecting the telltale heat differential around conductors that indicate trouble. Even very subtle temperature differences around a loose conductor can be detected by thermal scanning and addressed before the problem blossoms.
Transformers: Most large factories will have a transformer or two. They are used to step-down the electrical current enabling it to be more easily distributed. Transformers are complex devices with numerous components, and it is entirely possible that one component may have a problem while the transformer as a whole continues to function. Thermal scanning can help establish whether a transformer is experiencing problems, the severity of those problems and whether it can be repaired or should be replaced entirely.
Miniature Circuit Breaker (MCB)
Termination Fault; Load Side; AΦ.
Termination Fault; Load Side; AΦ.
Contactor
Termination Fault; Line Side; AΦ.
Termination Fault; Line Side; AΦ.
Miniature Circuit Breaker (MCB)
Termination Fault; Load Side; CΦ.
Termination Fault; Load Side; CΦ.
Fuse Link and Base ('Fuse Terminal')
Loose Fuse Link or Termination Fault; Line Side; AΦ.
Loose Fuse Link or Termination Fault; Line Side; AΦ.
Miniature Circuit Breaker (MCB)
Termination Fault; Load Side; BΦ.
Termination Fault; Load Side; BΦ.
Benefits of Thermal Imaging
Thermal imaging by InfraScan provides an array of benefits including:
Facilities that engage in high power consumption are in greatest need of thermal scanning. If your business is one of them you should have a thermal imaging scan performed at least once per year on all critical systems including transformers, conductors and circuit panels. If your equipment is older you should consider having InfraScan in twice per year to ensure equipment safety and efficiency.
- Reduced downtime
- Reduced fire hazard in your factory or business
- Enhanced system performance
- Potential productivity gains
- Enhanced worker safety
- Reduced repair costs
- Reduced chance of accidents
- May reduce liability exposure
- Can enable factories to maintain production schedules
Facilities that engage in high power consumption are in greatest need of thermal scanning. If your business is one of them you should have a thermal imaging scan performed at least once per year on all critical systems including transformers, conductors and circuit panels. If your equipment is older you should consider having InfraScan in twice per year to ensure equipment safety and efficiency.
Contact InfraScan
Thermal imaging represents nothing short of a major leap forward in predictive maintenance that can save businesses money while enhancing safety and productivity. To learn more about thermal imaging or to schedule a scan for your business get in touch with the team at InfraScan today. You can do so by filling out our contact form or by calling us on 1300-4-A-SCAN during normal business hours.